Advanced Additive Manufacturing Capabilities

Ace Electronics is expanding its manufacturing capabilities with advanced additive manufacturing solutions, delivering high-performance components from prototyping through production.

Introducing Advanced Additive Manufacturing Powered by AON3D Hylo™
Ace Electronics is epanding its manufacturing capabilities with advanced additive manufacturing solutions, delivering high-performance components from prototyping through production.

Explore What’s Possible

  1. Open-material platform — Print a wide range of third-party polymers and composites, including PEEK, PEI/ULTEM, PEKK, nylon, and carbon-fiber materials.
  2. Large heated build volume — A 650 × 450 × 450 mm (18 x 18 x 25 in) build area supports full-scale, production-grade parts.
  3. 250°C actively heated chamber — Helps prevent warping and cracking, improves layer bonding, and enables in-chamber annealing.
  4. High-speed, high-flow printing — Reaches up to 400 mm/s and up to 360 cm³/h flow for faster production.
  5. Automated precision calibration — Optical nozzle inspection and offset calibration, independent active leveling.
  6. Integrated material management — Stores up to four 4 kg spools in humidity-controlled conditions, with automatic loading and changeover.
  7. Real-time sensing and defect detection — More than 25 sensors, including in-line force sensing, detect issues such as warping, cracking, debris, runout, and jams.
  8. Lower operating cost and customization freedom — The open ecosystem avoids proprietary material lock-in, supports customizable settings, and can substantially reduce material and operating costs versus closed systems.
  9. Electronic File Management – Centralized digital part storage, project management, and documented build records supporting production traceability and quality assurance.
Have an Additive Manufacturing Project? Let's Talk.

From initial concept and prototyping to custom components and production, Ace Electronics is ready to help deliver high-performance, mission-ready solutions. Let our team help you explore advanced manufacturing capabilities tailored to your specific requirements.

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